- Turnkey PCB Assembly
- Quick PCB Prototype
- PCB Production
- Rigid PCB Assembly
- Flex PCB Assembly
- Flex PCB Assembly
- Rigid-Flex PCB Assembly
- Components Sourcing
- SMD Stencil
- Electronic PCBA Design
Our Flex PCB and PCB Assembly services could do Turnkey PCB and PCB Assembly from prototype to big production including Components Sourcing.
We are specialized in the quick FPC and FPC Assembly prototype and production for 1-16L flex PCB boards. Our advanced flex PCB technical capabilities allow us to develop and produce a top-performing flex PCB that meets your unique requirements.
And our Flex PCB boards now are highly used in computer, communication network equipment, mobile phone, digital camera, instrumentation, aerospace instrument, biomedical, home appliance and lighting, drone, smart wear, smart home, bluetooth, car, industrial control, robot, tablet, LCD, projection Instrument, car navigation, security and other high-tech fields, etc.
Lead Time for Flex PCB | ||||
| Layer | Standard FPC Specification | Quickest Protype | Standard Prototype | Production Time |
1L | 1Layer, PI, 0.05mm-0.2mm thickness, 6um-100um base copper, Yellow Coverlay, White silkscreen, ENIG | 1-2 Days | 5-7 Days | 8-10 Days |
2L | 2Layer, PI, 0.08mm-0.3mm thickness, 6um-100um base copper, Yellow Coverlay, White silkscreen, ENIG | 1-2 Days | 5-7 Days | 8-10 Days |
4L | 4Layer, PI, 0.2mm-0.4mm thickness, 6um-100um base copper, Yellow Coverlay, White silkscreen, ENIG | 3-4 Days | 8-10 Days | 10-12 Days |
6L-16L | Up to the customers requirements. | 6-8 Days | 12-14 Days | 14-18 Days |
Flex PCB Assembly Service
Our excellent Flex PCB assembly service could do 1-16Layer Flex PCB Fab and Assembly and components sourcing, no MOQ and no shape/size limit.
Flex PCB boards are always very thin, from 0.05mm-0.7mm, and could be bent very easily which means they cannot be put on SMT lines directly as the rigid-flex PCB boards or Rigid PCB boards. They need a carrier or fixture to fix them well and then go through the SMT lines for soldering. With our 10+ years experience in flex PCB and assembly, we can always find the easy way to assemble your flex PCB boards in high quality and low cost.
Flex PCB Assembly Process and Capabilities
Flex PCB Assembly Process | Flex PCB Assembly Capabilities | Flex PCB Assembly Machines |
Material Receiving → IQC → Stencil & Assembly Fixture → SMT Line Loading → IPQC → Solder Paste Printing → QC → Automatic SMD Mount → QC → Reflow Soldering → QC → AOI → SMT QC Sampling (QA) →
DIP Line Loading → IPQC → DIP Assembly → Wave Soldering → Touch Up → QC → DIP QC Sampling (QA) → Functional Circuit Test (FCT) → FCT QC Sampling → Packing → Shipping | Max Board Size: 500mm*500mm, 250mm*2520mm | GKG Automatic Solder Paste Printers |
SMT & Thru-hole & Hybrid Assembly | Panasonic High-speed SMT Machines Yamaha Multi-functional SMT Machines | |
01005, 0201, BGA 0.3mm pitch, QFP 0.3mm pitch | Reflow Oven & 1 Wave Soldering Oven | |
Lead-free - RoHS | AOI (Auto Optical Inspection) Machines | |
Visual Inspection, AOI, In-Circuit Test (ICT), Functional Test (FCT), All BGA X-Ray inspected | X-Ray Tester | |
Other Techniques: Customized/special assembly, Conformal coating, nano water-proof technology, IC Programming, Mechanical Assembly, etc. | Test and Packing Room |
Files Required for Turnkey PCB Assembly
| Files Required | Specification |
| Gerber files* | Gerber files in format of RS-274X for PCB fabrication, or other PCB files like .pcbdoc, .pcb, .brd, etc. |
| BOM files* | BOM file in excel format for components sourcing and PCB assembly. It should include the components basic information: Reference Designators, Quantity, Part number, Description, etc. Click BOM Template for your reference. |
| Pick & Place file* | Also known as Centroid file or XY data. It describes the position and orientation of all the surface mount parts and it can help us to quickly programming the SMT assembly machines. Click P&P Template for your reference. |
| Assembly drawing (if available) | It includes the positions and polarities of the components designators which can help us better understand your assembly needs, correcting some ambiguous or even mistaken placements, and ends up with an excellent job. Click Assembly Drawing Template for your reference. |
| Testing Guide & Test Fixtures (if necessary) | To ensure the boards quality, we can test the boards following the provided testing guide & test fixtures before shipping. |
| Programming files & Programming tool (if necessary) | We could do IC programing for our customers if required. |
