Phone:086 18576671093
The pictures above is a PCBA circuit board with 15W wireless charging + 24W mug heating plate that customized and developed by our company for one of our customers. We designed 10W+18W before, but our customer think the market need bigger power products and asked us to design a new one with the functions required. We took about 1week discussed the functions, the touch button and the lighting, etc. And then we took about 2weeks to have the 1st prototype to have a try. But badly, the LED lighting effect is not very good, and also the touch button is not very stable since it affected by the electromagnetic field. Anyway, we finall take more time to solve the issues, and get everything done. Now it has been mass-produced tens of thousands of units, which can be used for wireless charging for iphones with 7.5W and most of the Android phones on the market with 15W, and can also be used for heating the special mugs with 24W.
Our PCBA design engineer designed this circuit board as 2 layers FR4 PCB, thickness of 1.0mm, all copper 1 ounce, black solder mask, white silk screen, HASL lead-free finish. From R&D to the production of PCB, component procurement, and then to the final post-SMT soldering and gluing, our company provides a full set of one-stop service for circuit boards, saving customers trouble, worry, effort and cost, winning the market, and achieving a win-win situation.
The following are the standard PCBA design and assembly services we can provide
Hope it makes sense, and below is the standard PCB assembly services we offer:
• One-Stop from Design to PCBA boards: we design the PCBA boards based on your needs and make the PCBA boards to meet all your needs.
• Turnkey PCB and Assembly: We make PCB boards following your Gerber files, purchase components as your BOM file, and do PCB assembly as the assembly drawing and P&P file shows.
• Multiple PCB Assembly Services: SMT, THT, Mixed Assembly, Package on Package (POP), Rigid PCBs, Flex PCBs - if there's a type of printed circuit board that can be assembled, we almost surely do it.
• Flexible Volume Assembly Alternatives: Prototypes, low volume, high volume — we do it all.
• Parts Sourcing: All components will get your approval before purchasing. We have years of experience and stable relationships with authorized electronic components manufacturers and distributors, so new & original parts will be provided.
• Comprehensive Quality Assurance: From visual inspection to AOI, X-ray inspection, ICT and FCT, we take quality control very seriously and test everything rigorously for functionality and quality.
PCB Capabilities Short List
Layer | 1-48Layers |
PCB Material | Rigid PCB Material: FR4 TG 130 - FR4 TG 180, Rogers, Aluminum, Copper core, Rogers, etc.
Flex PCB Material: PI, PET, Super-thin FR4, etc. |
Minimum Track width/space | Rigid PCB: 0.078mm/0.078mm
Flex PCB: 0.035mm/0.035mm |
Blind/Buried Vias | Yes |
Minimum holes size | Rigid PCB: 0.1mm Flex PCB: 0.025mm |
Surface Finish | HASL, Immersion Gold (ENIG), Immersion Tin, Immersion Silver, OSP, ENEPIG, Hard Gold Plating |
PCB Assembly Capabilities Short List
Quantity | From prototype to mass production (No MOQ and no limit) |
Assemble Types | SMT, THT, Hybrid, Single side or both sides Available for Rigid PCB, Flex PCB and Rigid-Flex PCB |
Parts Procurement | Full Turnkey (We provide all parts) |
Partial Turnkey (Customer provide some parts, and we provide the rest) | |
Kitted (Customer provide all parts) | |
Components Package | 01005, 0201, BGA, QFN, QFP, etc. |
Test | Visual Inspecction, AOI, X-Ray, ICT, FCT, etc. |
Other Services | IC Programming, Box Build, PCBA copy, Injection Molding, CNC, etc. |
Files Required for Turnkey PCB Assembly
Files Required | Specification |
Gerber files* | Gerber files in format of RS-274X for PCB fabrication, or other PCB files like .pcbdoc, .pcb, .brd, etc. |
BOM files* | BOM file in excel format for components sourcing and PCB assembly. It should include the components basic information: Reference Designators, Quantity, Part number, Description, etc. Click BOM Template for your reference. |
Pick & Place file* | Also known as Centroid file or XY data. It describes the position and orientation of all the surface mount parts and it can help us to quickly programming the SMT assembly machines. Click P&P Template for your reference. |
Assembly drawing (if available) | It includes the positions and polarities of the components designators which can help us better understand your assembly needs, correcting some ambiguous or even mistaken placements, and ends up with an excellent job. Click Assembly Drawing Template for your reference. |
Testing Guide & Test Fixtures (if necessary) | To ensure the boards quality, we can test the boards following the provided testing guide & test fixtures before shipping. |
Programming files & Programming tool (if necessary) | We could do IC programing for our customers if required. |